HOW STABLE IS YOUR
DAIRY LOAD UNIT?
Time for cost transparency, validated performance, and future-proof optimisation. Determine your Total Cost of Ownership with us!
The dairy industry in focus:
HIGHEST QUALITY STANDARDS FOR YOUR PRODUCT?
APPLY THEM TO YOUR LOAD UNIT AS WELL!
Material, process, stability, costs, regulation.
With over 70% market share in Austria and decades of experience in the dairy segment, we know the requirements and challenges of the dairy industry inside out.
inefficient material–machine match
increases material consumption and therefore costs
POOR FILM FIT & INSUFFICIENT FILM PERFORMANCE
Affect the hygiene safety of the product and the stability of the load unit
EU Packaging Regulation
is pushing for new solutions and innovations and, as a result, brings process volatility and investment pressure.
NEWS IN LOAD UNIT SECURING:
WHAT DIRECTLY AFFECTS YOUR
LOAD UNIT – IMPULSES FOR THE
DAIRY INDUSTRY.
The optimal film for every dairy load:
TESTED. OPTIMISED. SAVED.
IMPROVE YOUR
TOTAL COST OF OWNERSHIP.
Get the maximum out of your load unit with our potential analysis specialized for dairy.
Less material, less CO₂, lower costs, with unchanged or increased stability
DUO INDUSTRY –
the optimal film for every dairy load
CHOOSE FROM HIGH-PERFORMANCE -
TO PPWR-COMPLIANT PCR FILMS.
DUO RUNTEC
Highest-performance film for minimal
film usage at maximum speed
YOUR ADVANTAGES
- Reliable and trouble-free: No manual intervention required
- Maximum throughput: Optimized processes for maximum output
- Cost-reducing: Minimal film use with maximum stability
- Universally applicable: Can be used on all stretch wrappers
- Sustainable: Minimal use of materials due to low consumption per pallet
- Easy to load: Smooth film facilitates loading and unloading
TECHNICAL SPECIFICATIONS
| Film thickness | 10 µm | 14 µm | 16 µm | 19 µm |
| Film width | 500 mm |
| Prestretching | 250% | 300 % | 320 % | 340 % |
| Adhesion | Adhesive on one side, extremely smooth on the other |
| Linear meter/ Roll | 3,200 m | 2.700 m | 2,500 m | 2,150 m | 1,800 m |
| Packing pattern | 30 rolls per pallet |
DUO DOUBLE EDGE
Maximum pallet stability with optimal consumption due to edge reinforcement
Reinforcement strip with twice the thickness of the main film
YOUR ADVANTAGES
- Higher tear resistance (statically and dynamically)
- Extreme retaining forces
- Lower roll-off resistance across the entire roll
- Lower noise level when unrolling
- Reliable processing on fully automatic machines
- Less constriction and better overlap
- Net structure for greater stability thanks to double edge
- String formation at the pallet base
- Fewer windings → higher throughput
- Resource conservation through up to 50% material savings
TECHNICAL SPECIFICATIONS
| Film thickness | Individual strengths / Types from 12 µm possible |
| Coloring | Transparent | white | black | individually colored |
| Adhesion | Interior or exterior adhesion |
| Prestretching | Also available as prestretch (DUO SHAPE) |
| Printable | Customizable with up to 4 colors |
DUO EARTH
Powerful and sustainable PCR solution, already PPWR-compliant and available with DUO DOUBLE EDGE
YOUR ADVANTAGES
- Reduced carbon footprint: Lower emissions thanks to recyclates – measurable & verifiable.
- Resource-efficient:: Stable securing with minimal use of material
- Use of recyclates: Various versions available with 30%, 50%, and 65% PCR
- Within the law: Compliance with PPWR requirements for PCR content
- Cost-effective: Lower consumption = lower costs and waste
- Product protection: High tear resistance & reliable retention force
TECHNICAL SPECIFICATIONS
| Film thickness | 15 µm | 17 µm | 20 µm | 23 µm |
| Film width | 2300 mm | 2000 mm | 1700 mm | 1500 mm |
| Prestretching | 200 % | 250% | 275% | 300% |
| Recyclability | 100% |
| CO₂ reduction | Bis zu 45% |
|
Printable, dyeable, UV-stable, antistatic, and available with DUO Double Edge |
|
DUO AIR
Perforated stretch film for optimal pallet cooling,
zero condensation, and secure stability
YOUR ADVANTAGES
- High air permeability: Ideal for products that need to breathe - prevents moisture buildup.
- Shortened freezing and cooling times: Optimised air exchange reduces process time.
- Prevention of condensation: No soaked or softened cartons.
- Product protection: Labels remain undamaged and easy to read.
- Resource-efficient & cost-efficient: Less material usage → cost savings.
- Recyclable: 100% PE, completely free of PIB.
- Food-grade production: Manufactured in the BRC-certified area
- Optimal process safety: No film overhang, no “film tail”, no disruptions in the high-bay warehouse.
TECHNICAL SPECIFICATIONS
| Film thickness | 13 µm | 23 µm | 26 µm |
| Film width | 420 mm | 450 mm | 450 mm |
| Linear meters | 2.200 m | 1.300 m | 1.150 m |
| Recyclability | 100% |
| Adhesion | Single-sided adhesion |
| Optimal cooling, no formation of condensation, high stability for dairy products. Also available as DUO EARTH (with PCR content). | |
MAXIMUM STABILITY WITH MINIMUM MATERIAL USE.
Our blown films have been specially developed, tested, and proven in practice for sensitive beverage loads.
Avoid unnecessary costs,
take the test.
BENEFIT NOW:
WITH THE DUO PLAST POTENTIAL ANALYSIS AND A WELL-FOUNDED OPTIMISATION BOOST.
We rely on system expertise.
Review, optimize, and monitor
We discuss and define an approach tailored to your individual needs
We assess your load unit in your individual setup, under real conditions or in our own test center
We conduct a potential analysis and calculate your TCO
We ensure the optimal film–machine fit and train your employees
Compared to a 17 µm cast film from the competition, we were able to achieve the following performance improvements.*
|
Material reduction |
CO₂
reduction |
Cost reduction |
Regulation | |
|---|---|---|---|---|
DUO RUNTECHighest Performance Folie,100 % Virgin |
−28 % | −28 % | −16 % |
Performance- optimised |
DUO EARTH 5Sustainable film, 35% PCR,ready for 2030 |
−12 % | −30 % | Cost neutral | 35 % PCR |
DUO RUNTECHighest Performance Folie,100 % Virgin |
|---|
|
Material
reduction
−28 % |
|
CO₂
reduction −28 % |
|
Cost reduction −16 % |
|
Regulation Performanceoptimised |
DUO EARTH 5Sustainable film, 35% PCR,ready for 2030 |
|---|
|
Material
reduction
−12 % |
|
CO₂
reduction −30 % |
|
Cost reduction Cost neutral |
|
Regulation 35 % PCR |
* All values are based on tests and real customer projects.
LET’S TALK NOW BEFORE THE NEXT PALLET DROPS!
Transport damage, PPWR uncertainty, or technical questions? Let's talk about your load unit – and how we can make it safe.
MARCEL KÖHLER
International Key Account Manager Dairy DACH
marcel.koehler@duoplast.ag
Tel.: 06641 6550 453
Mobil: 0151 1105 2500
Make the safe transport of your dairy cargo a reality now.
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