THE SAFETY OF YOUR PALLET DOES NOT ALLOW FOR ANY COMPROMISES.
Do you need a high degree of standardization in the packaging process without compromising the performance of your loading unit and still achieve maximum cost efficiency for your production without volatility?
Focus on the Confectionery Industry:
END-OF-LINE BECOMES THE HUB BETWEEN PACKAGING, COSTS, AND PROCESS!
Rising cocoa prices, packaging regulations, fragmented product requirements…
The confectionery industry must address many factors at the same time. Load-securing must not be neglected in this process.
Diverse product portfolio
results in varied requirements for packaging, production, and quality assurance.
Packaging Regulations
are driving the adoption of new, untested packaging solutions and compliance requirements.
high cost pressures
due to raw material shortages call for process optimization and standardization.
Showcase the potential of your palette:
WE LIKE IT SWEET – DO YOU?
MINIMIZE YOUR TOTAL COST OF OWNERSHIP AS MUCH AS POSSIBLE.
Maximum security for your load unit.
Minimal film usage.
Optimal use of resources.
Start the free potential analysis for the confectionery segment.
DUO PLAST SOLUTIONS -
The Perfect Film for Every Batch of Confectionery
CHOOSE FROM HIGH-PERFORMANCE -
TO PPWR-COMPLIANT PCR FILMS.
DUO POWERSTRETCH NG2
Highest-performance film for minimal
film usage at maximum speed
YOUR ADVANTAGES
- Extreme flexibility and quiet operation
- High puncture resistance and protection against further tearing in both the longitudinal and transverse directions
- Excellent adhesion properties for optimal film lamination
- Enormous retention forces for high transport safety
- The smooth outer surface prevents sticking
- Exceptional transparency
- Environmentally friendly and recyclable, made from 100% PE (PIB-free)
- Reduced film thickness, more running meters per roll
- Fewer roll changes and less waste disposal effort
THE VERSIONS
| Film thickness | Starting at 10 µm |
| Coloring | Transparent | white | black | custom-dyed |
| Adhesion | Adhesive on the inside or outside, completely smooth on one side |
| Pre-stretching | Up to 400%, depending on the initial strength |
| Printable | Customizable with up to 4 colors |
DUO DOUBLE EDGE
Maximum pallet stability with optimal consumption due to edge reinforcement
Reinforcement strip with twice the thickness of the main film
YOUR ADVANTAGES
- Higher tear resistance (statically and dynamically)
- Extreme retaining forces
- Lower roll-off resistance across the entire roll
- Lower noise level when unrolling
- Reliable processing on fully automatic machines
- Less constriction and better overlap
- Net structure for greater stability thanks to double edge
- String formation at the pallet base
- Fewer windings → higher throughput
- Resource conservation through up to 50% material savings
THE VERSIONS
| Film thickness | Individual strengths / Types from 12 µm possible |
| Coloring | Transparent | white | black | individually colored |
| Adhesion | Interior or exterior adhesion |
| Prestretching | Also available as prestretch (DUO SHAPE) |
| Printable | Customizable with up to 4 colors |
DUO EARTH
Powerful and sustainable PCR solution, already PPWR-compliant and available with DUO DOUBLE EDGE
YOUR ADVANTAGES
- Reduced carbon footprint: Lower emissions thanks to recyclates – measurable & verifiable.
- Resource-efficient:: Stable securing with minimal use of material
- Use of recyclates: Various versions available with 30%, 50%, and 65% PCR
- Within the law: Compliance with PPWR requirements for PCR content
- Cost-effective: Lower consumption = lower costs and waste
- Product protection: High tear resistance & reliable retention force
THE VERSIONS
| Film thickness | 15 µm | 17 µm | 20 µm | 23 µm |
| Film width | 2300 mm | 2000 mm | 1700 mm | 1500 mm |
| Prestretching | 200 % | 250% | 275% | 300% |
| Recyclability | 100% |
| CO₂ reduction | Bis zu 45% |
|
Printable, dyeable, UV-stable, antistatic, and available with DUO Double Edge |
|
DUO AIR
Perforated stretch film for optimal pallet cooling,
zero condensation, and secure stability
YOUR ADVANTAGES
- High air permeability: Ideal for products that need to breathe - prevents moisture buildup.
- Shortened freezing and cooling times: Optimised air exchange reduces process time.
- Prevention of condensation: No soaked or softened cartons.
- Product protection: Labels remain undamaged and easy to read.
- Resource-efficient & cost-efficient: Less material usage → cost savings.
- Recyclable: 100% PE, completely free of PIB.
- Food-grade production: Manufactured in the BRC-certified area
- Optimal process safety: No film overhang, no “film tail”, no disruptions in the high-bay warehouse.
THE VERSIONS
| Film thickness | 13 µm | 23 µm | 26 µm |
| Film width | 420 mm | 450 mm | 450 mm |
| Linear meters | 2.200 m | 1.300 m | 1.150 m |
| Recyclability | 100% |
| Adhesion | Single-sided adhesion |
| Optimal cooling, no formation of condensation, high stability for dairy products. Also available as DUO EARTH (with PCR content). | |
MAXIMUM STABILITY WITH MINIMUM MATERIAL USE.
Our blown films have been specially developed, tested, and proven in practice for sensitive beverage loads.
The best way to learn is by doing.
WE COMBINE TOP-NOTCH END-OF-LINE PERFORMANCE WITH COST-EFFICIENCY –
BUILT ON INDUSTRY EXPERIENCE AND EXPERTISE.
We rely on system expertise.
Review, optimize, and monitor
WE ANALYZE
We take a close look, identify opportunities for cost savings and optimization, and work with you to explore them.
WE OPTIMIZE
The optimization process is carried out in a practical, hands-on way – either directly at your site or offline in our test center for transport packaging(DUO LAB), with additional testing options.
WE FOLLOW UP
We implement the solution on your packaging lines, train your operators, and regularly monitor performance.
YOUR SPECIFIC
BENEFITS?
A cost-effective, customized packaging solution.
WE
ANALYZE
We take a close look, identify opportunities for cost savings and optimization, and work with you to explore them.
WE
FOLLOW UP
We implement the solution on your packaging lines, train your operators, and regularly monitor performance.
WE
OPTIMIZE
The optimization process is carried out in a practical, hands-on way – either directly at your site or offline in our test center for transport packaging(DUO LAB), with additional testing options.
YOUR SPECIFIC
BENEFITS?
A cost-effective, customized packaging solution.
Compared to a 17 µm cast film from the competition, we were able to achieve the following performance improvements.*
|
Material reduction |
CO₂ reduction |
Cost reduction |
Pallet requirements |
Competition | |
|---|---|---|---|---|---|
DUO POWER-
Highest performance film, |
−33 % | −33 % | −9 % | Heavy pallet |
20 µm cast film, (100 % Virgin) |
DUO EARTH 5Sustainable film, 35% PCR,ready for 2030 (15 µm) |
−27 % | −42 % | - 10 % | Light pallet |
23 µm cast film, (100 % Virgin) |
DUO POWER- Highest performance film, |
|---|
|
Material
reduction
−33 % |
|
CO₂
reduction −33 % |
|
Cost
reduction −9 % |
|
Pallet requirements Schwere Palette |
|
Competition 20 µm cast film, (100 % Virgin) |
DUO EARTH 5Sustainable film, 35% PCR,ready for 2030 (15 µm) |
|---|
|
Material
reduction
−27% |
|
CO₂
reduction −42 % |
|
Cost
reduction - 10 % |
|
Pallet requirements Light pallet |
|
Competition 23 µm cast film, (100 % Virgin) |
* All values are based on tests and real customer projects.
LET'S TALK NOW, BEFORE THE NEXT PALLET TIPS OVER!
Potential for savings and optimization, PPWR uncertainty, or technical questions? Let’s talk about your loading unit—and how we can make it more effective.
ROBERT GRUEVSKI
Confectionary Industry Manager DACH region
robert.gruevski@duoplast.ag
Tel.: 06641 6550 897
Mobil: 0151 5674 8957
Make the safe transport of your confectionery shipment a reality today.
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